مقدمة
Foam pigs, offered by EMT, are highly versatile pipeline cleaning devices. These tools are essential in industries like oil and gas, municipality, and food and beverage, as well as in mining, chemical and petrochemical, cosmetic, and pharmaceutical sectors. Due to their lightweight and flexible nature, EMT’s foam pigs easily navigate through unusual piping, fittings, and valves. Their sizes vary from 2″ to 60″, and they come in three foam densities: light (1-2 lbs/ft³), medium (5-7 lbs/ft³), and heavy (8-10 lbs/ft³).
Moreover, EMT provides various configurations such as bare, criss-cross, wire-brush, plastic bristle, and silicon carbide. Options include double-dish, double-nose, and special coating patterns like single-spiral, turning pattern, and totally coated. Additionally, we customize lengths and diameters, and offer features like pulling/handling ropes or cables, bypass jets, and transmitter cavities. EMT can design special configurations to meet unique pigging needs. For detailed technical specifications, please check the downloadable sheets in our technical data section.
Different Types Of Foam Pigs
Light Density Foam Pigs (1-2 lbs/ft³): These are the most flexible and lightweight options. They excel at light cleaning and drying operations, easily navigating through tight bends and smaller diameter pipes. Due to their softness, they are perfect for delicate or newly constructed pipelines where minimal abrasion is crucial.
Medium Density Foam Pigs (5-7 lbs/ft³): These foam pigs strike a balance between flexibility and sturdiness. They are ideal for more thorough cleaning tasks and can remove medium-level deposits. Their increased density makes them suitable for longer pipeline sections, providing a good mix of scrubbing power and the ability to pass through reduced clearances without getting stuck.
Heavy Density Foam Pigs (8-10 lbs/ft³): These are the most robust and densest foam pigs available. They are designed for challenging cleaning jobs, such as removing heavy deposits and scale from pipelines. Their toughness allows them to withstand substantial pressure differences and aggressive cleaning environments, making them ideal for older or more contaminated pipelines.
Each density type serves a specific purpose, ensuring that pipelines remain clean and functional regardless of the condition or complexity of the system.
Polyurethane Test Report of the Foam Pig
تقرير اختبار البولي يوريثين | ||||
لا. | مشروع اختبار | وحدة | تقرير الاختبار | طريقة الاختبار |
1 | صلابة الشاطئ | شور أ | 83 | GB / T 531.1-2008 |
2 | كشط DIN | مم3 | 21 | GB / T 53516-1987 |
3 | أكرون كشط | سم3 | 0.0518 | GB / T 1689-1998 |
4 | إجهاد 100٪ عند استطالة محددة | MPa | 3.41 | GB / T 528-2009 |
5 | إجهاد 300٪ عند استطالة محددة | MPa | 5.74 | GB / T 528-2009 |
6 | قوة الشد | MPa | 51.2 | GB / T 528-2009 |
7 | استطالة عند الكسر | % | 1263 | GB / T 528-2009 |
8 | قوة المسيل للدموع (الزاوية اليمنى) | كيلو نيوتن / م | 77 | GB / T 529-2008 |
9 | معدل المرونة | % | 34 | GB / T 1681-2009 |
Parameters of the Foam Pig
نموذج | اداء | المعايير الفنية | |
خنزير رغوة استرطابي | LCQZ-RTH | 1. يتم تشكيلها عن طريق رغوة لمرة واحدة من مادة البولي يوريثين. | ضغط البداية: 0.2-0.3 ميجا باسكال |
2. نسيج ناعم ، ومرونة جيدة. | الكثافة: 35 كجم / متر مكعب ~ 150 كجم / متر مكعب | ||
3. لديها أداء قوي لامتصاص الماء. ويمكن أن تصل كمية التشوه إلى 70٪. | تحمل الضغط: 7 ميجا باسكال | ||
4. تأثير ملحوظ على نزح المياه وإزالة الشحوم وتجفيف خطوط الأنابيب. | معدل التمدد: 320٪ | ||
نسبة الضغط: 60 | |||
الحياة المرنة: 50000 مرة | |||
معدل الاستنزاف: 4 مم / 100 كم | |||
مسافة التشغيل: 50 كم ~ 150 كم | |||
درجة حرارة التشغيل: -30 °C ~ 100 °C |
خنزير رغوة عارية | LCQZ-RTN | 1. نسيج ناعم ومرونة جيدة. | الضغط الابتدائي: 0.02 ميجا باسكال |
2. مع امتصاص الماء القوي ، يمكن أن تصل كمية التشوه إلى 60٪. | الكثافة: 35 كجم / متر مكعب ~ 220 كجم / متر مكعب | ||
3. تستخدم لنزح المياه والتنظيف وتجفيف خطوط الأنابيب. | تحمل الضغط: 7 ميجا باسكال | ||
معدل التمدد: 320٪ | |||
نسبة الضغط: 60 | |||
الحياة المرنة: 50000 مرة | |||
معدل الاستنزاف: 4 مم / 100 كم | |||
مسافة التشغيل: 50 كم ~ 150 كم | |||
درجة حرارة التشغيل: -30 °C ~ 100 °C |
خاتمة
In conclusion, foam pigs from EMT are indispensable for maintaining clean and efficient pipelines across various industries. With options ranging from light to heavy density, they meet diverse needs. Moreover, they adapt to specific requirements through customizable features and configurations. Finally, the robust testing and technical specifications ensure reliability and performance, making these tools a top choice for pipeline maintenance. Overall, EMT foam pigs provide essential solutions for keeping pipelines at peak functionality.
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