Product Overview

The Pig Barrel Closure is engineered for both safety and reliability, ideally suited for high-pressure, large-diameter applications. This Quick Closure ensures a secure, leak-proof seal and is designed for rapid access, which is essential for maintaining the efficiency of industrial processes.

Component Breakdown

The Quick Opening Blind Flange consists of:

A tri-clamp locking mechanism,
A specialized wrench for operation,
A safety interlock mechanism,
Pressure-bearing components crafted from integral forged materials.
The specialized wrench is a key tool that facilitates the smooth operation of the tri-clamp mechanism, ensuring a tight and secure closure.

Design and Operation

The tri-clamp design boasts simplicity and effectiveness. It allows for quick and easy access, which significantly reduces downtime during maintenance. The safety interlock mechanism is a crucial feature that prevents accidental opening, ensuring that secondary pressure release can only occur when conditions are safe.

In terms of manufacturing, the focus is on durability and integrity. For pressure-bearing components, the use of integral forging is non-negotiable. This method enhances the material’s grain structure, offering superior strength and resistance to pressure, which is essential for high-pressure applications.

Expanding further, let’s introduce the Pig Barrel Closure, an adaptation of the Quick Opening Blind Flange designed specifically for pigging operations in pipelines. This closure system incorporates all the safety and operational features of the traditional Quick Closure but is tailored to fit the unique demands of pigging applications. The Pig Barrel Closure is robust and easy to operate, able to withstand the rigors of repeated use in a demanding environment. Using the same integral forging process for its pressure-bearing components, it guarantees the same level of safety and reliability as the standard Quick Opening Blind Flange.

Industries and Applications

The Quick Opening Blind Flange is a critical asset across various industries, including petrochemical, oil and gas, and utility sectors. Its robust design suits it for high-pressure applications, where quick and efficient access is crucial. Despite its significant weight, which underscores its durability and strength, there is no dedicated showroom for this product; instead, it reaches customers directly through detailed specifications and tailored consultation.

Quality Assurance

To ensure the highest quality standards, each Quick Opening Blind Flange undergoes rigorous video outgoing-inspection. Furthermore, customers receive a comprehensive machinery test report, documenting the stringent checks the product has passed. The manufacturers back their confidence in the product with solid warranty terms and provide full disclosure of the brand information. Recognizing the diverse needs of industry operations, customization options are available, allowing for adjustments in materials and sizes to meet specific requirements.

Product Features

The Quick Opening Blind Flange is renowned for its rapid operating time, a feature that significantly enhances workflow efficiency. Its self-tightening lip seal structure ensures a secure seal that intuitively strengthens under pressure. The safety lock system is meticulously designed with a self-locking function, providing an additional layer of operational security and peace of mind for users.

Building upon these features, the Pig Barrel Closure emerges as a specialized variant of the Quick Opening Blind Flange. It’s specifically engineered for the pipeline industry’s pigging processes. This Closure not only embodies all the advantageous features of the standard model. It includes rapid operation and a reliable safety lock system but also boasts adaptations for the seamless integration into pigging operations. The Pig Barrel Closure, with its tailored design, simplifies the process of inserting and retrieving pipeline pigs. Thereby streamlining maintenance and inspection workflows while maintaining the rigorous safety standards inherent to the Quick Opening Blind Flange family.

مشخصات فنی

The Pig Barrel Closure is meticulously engineered to meet a comprehensive range of technical requirements. It is designed to operate within a pressure range that spans from 1.6 MPa to a substantial 30 MPa. This range ensures versatility across a spectrum of industrial applications, from low to high-pressure demands.

Alongside the robust pressure capabilities, the closure includes a corrosion allowance of 2 mm. Then providing a buffer to extend its service life in corrosive environments. Additionally, it is built to withstand seismic activities up to a fortification intensity of 7 Degrees, ensuring resilience in geologically active areas.

The closure is compatible with a variety of working mediums, including but not limited to oil, natural gas, water, and ore pulp. This versatility makes it suitable for a wide array of industry pipelines. Its opening mechanism is designed for efficiency, requiring less than 200N of operating force and allowing for the opening or closing of the closure within 60 seconds. The option for vertical or horizontal opening types provides additional flexibility, accommodating different pipeline configurations and spatial constraints.

Transportation Options

When it comes to delivering the Pig Barrel Closure to clients, a range of transportation options are available, ensuring that the product can be received promptly and securely. Air freight provides a fast and reliable method for delivering closures to customers who require expedited service.

For sea freight, the strategic location near Dalian Port offers significant advantages. Then this proximity allows for seamless and cost-effective transportation, significantly reducing inland transportation expenses and facilitating quicker transit times for international shipments.

The collaboration with various express companies further enhances the delivery process. It provides customers with a choice of couriers and the potential for reduced shipping costs. This network of transportation options underscores the commitment to making the acquisition of the Pig Barrel Closure as convenient and economical as possible for a global clientele.