EMT is proud to introduce the Pipeline Scraper Foam Pig, a versatile and essential tool in pipeline maintenance and cleaning. This product, designed with precision, offers a comprehensive solution for a variety of pipeline conditions and requirements, ensuring optimal cleanliness and function.
نام | Customized Pipeline Scraper Foam Pig | ||||
مواد | پلی اورتان | ||||
چگالی نور | 0.02-0.3g / m3 | ||||
چگالی متوسط | 0.08-0.12g / m3 | ||||
چگالی سنگین | 0.13-0.16g / m3 | ||||
ویژگی | 1. مقاومت در برابر سایش بالا | ||||
2. عملکرد تمیز کردن خوب | |||||
3. کم هزینه | |||||
پرداخت | TT/LC | ||||
مزیت - فایده - سود - منفعت | 1. انها سبک وزن و انعطاف پذیر هستند. | ||||
2. کارایی تمیز کردن خوب. | |||||
3. ردیابی دقیق مکان. | |||||
Material Specifications of Pipeline Scraper Foam Pig
Constructed from polyurethane foam available in low, medium, and high densities, the EMT Pipeline Scraper Foam Pig is tailored to match the specific needs of various pipeline applications. These densities range from 35 kg/m³ for light density, up to 150 kg/m³ for high density, providing a range of mechanical strengths and wear resistance suitable for different pipeline conditions.
Operational Efficiency of Pipeline Scraper Foam Pig
The EMT Pipeline Scraper Foam Pig is not only effective but also highly efficient. It operates within a temperature range of -30°C to 100°C and can maintain functionality over impressive distances, making it suitable for long pipelines like the Central Asia Natural Gas Pipeline. Furthermore, it supports pressures up to 7 MPa and can navigate pipelines with a minimum bend radius of 3D, where D is the outer diameter of the pipe.
Basic Parameter
| نام | مدل | عملکرد | پارامترهای فنی |
خوک فوم رطوبت سنجی | LCQZ-RTH | 1. It is formed by one-time foaming of polyether polyurethane material.2. Soft texture, and good elasticity. 3. عملکرد جذب آب قوی دارد. و مقدار تغییر شکل می تواند به 70٪ برسد. 4. تأثیر قابل توجه در آبگیری، چربی زدایی و خشک کردن خطوط لوله. | Starting pressure: 0.2-0.3 MPaDensity: 35 kg/m³~150 kg/m³ مقاومت در برابر فشار: 7 مگاپاسکال میزان کشش: 320٪ نسبت تراکم: 60 عمر فلکس: 50،000 بار میزان فرسایش: 4 میلی متر / 100 کیلومتر فاصله عملیاتی: 50 کیلومتر ~ 150 کیلومتر Operating temperature: -30℃~100℃ |
خوک فوم برهنه | LCQZ-RTN | 1. Soft texture and good flexibility.2. With strong water absorption, the deformation amount can reach 60%. 3. برای آبگیری، تمیز کردن و خشک کردن خطوط لوله استفاده می شود. | Starting pressure: 0.02 MPaDensity: 35 kg/m³~220 kg/m³ مقاومت در برابر فشار: 7 مگاپاسکال میزان کشش: 320٪ نسبت تراکم: 60 عمر فلکس: 50،000 بار میزان فرسایش: 4 میلی متر / 100 کیلومتر فاصله عملیاتی: 50 کیلومتر ~ 150 کیلومتر Operating temperature: -30℃~100℃ |
پولی فوم خوک | LCQZ-RTR | 1. Its interior is foamed by polyurethane material. The surface is coated with a polyurethane elastomer coating.2. Good flexibility and certain wear resistance. 3. مقدار تغییر شکل می تواند به 50٪ برسد. که پرکاربردترین خوک فوم است. 4. برای شستشو، رسوب زدایی و جداسازی مایعات لوله ها استفاده می شود. | Starting pressure: 0.02 MPaDensity: 35 kg/m³~220 kg/m³ مقاومت در برابر فشار: 7 مگاپاسکال میزان کشش: 320٪ نسبت تراکم: 50 عمر فلکس: 50،000 بار نرخ فرسایش: 2 میلی متر در 100 کیلومتر فاصله عملیاتی: 100 کیلومتر ~ 300 کیلومتر Operating temperature: -30℃~100℃ |
Crisscross فوم خوک | LCQZ-RTCC | 1. The interior is foamed by polyurethane material. And the surface is covered with a prismatic block polyurethane elastomer.2. High surface hardness and large friction coefficient. 3. دارای خاصیت ارتجاعی و چقرمگی بالا است. 4. برای تمیز کردن خط لوله، تمیز کردن و تمیز کردن ناخالصی ها استفاده می شود. | |
Crisscross Foam Pig With Brush | LCQZ-RTCB | 1. The interior is foamed by polyurethane material. And the surface is coated with an elastomer coating.2. Paste the spiral wire brush. 3. The deformation amount can reach 40%. Which is both elastic and will not fall off. 4. It is used to remove the hard scale of the pipeline and has better rust removal and decontamination effects. | Starting pressure: 0.02 MPaDensity: 35 kg/m³~220 kg/m³ مقاومت در برابر فشار: 7 مگاپاسکال میزان کشش: 320٪ نسبت تراکم: 50 عمر فلکس: 50،000 بار نرخ فرسایش: 2 میلی متر در 100 کیلومتر فاصله عملیاتی: 100 کیلومتر ~ 300 کیلومتر Operating temperature: -30℃~100℃ |
Safety of Pipeline Scraper Foam Pig
In line with EMT’s commitment to safety and environmental stewardship, the Pipeline Scraper Foam Pig includes features designed to minimize environmental impact. For instance, it assists in the drying of gas transmission pipelines, crucial after pressure testing and pigging to ensure safe and efficient pipeline operation.
Application of Pipeline Scraper Foam Pig
The EMT Pipeline Scraper Foam Pig excels in versatility. Primarily, it is used for sweeping pipelines and cleaning various impurities post-construction and pre-commissioning. Additionally, this tool is indispensable for exhausting gases prior to hydrostatic testing and for dewatering post-testing. It effectively checks for roundness errors, ensures accurate valve positions, and can even remove weld flash at joint locations.
Moreover, the Scraper Foam Pig is regularly or irregularly employed to discharge ash, remove paraffin, descale, and treat water in used oil and gas pipelines. It also serves a dual function as an inflator of different fluid mediums during pipeline operations. Furthermore, it is adept at applying anticorrosive coatings to pipeline walls, enhancing their longevity and durability.
Polyurethane material specification:
| نه. | Factory inspection main indicators | Cup/DISC |
| 1 | 20℃Hardness(SHORE A) | 85±2 |
| 2 | Tensile strength (MPa) | 51.7 |
| 3 | 100%stress at definite elongation (MPa) | 4.8 |
| 4 | 300%stress at definite elongation (MPa) | 9.2 |
| 5 | Tensile set (%) | 780 |
| 6 | Tear strength (KN/m) | 73.0 |
| 7 | Impact resilience (%) | 32 |
| 8 | DIN abrasion (mm²) | 35 |
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