Introduction to Corrosion Coupon Assembly

Access fittings serve as a foundational component in the field of corrosion monitoring. They act as gateways, enabling the insertion and retrieval of corrosion coupons from pressurized systems without interrupting operations. Primarily, these fittings are designed to provide a quantitative estimate of corrosion rates. It also offers a window into the health and longevity of industrial systems. Additionally, they facilitate qualitative analysis by allowing visual identification of corrosion types. Thus serving as a dual-purpose tool for comprehensive corrosion assessment.

The Corrosion Coupon

Au cœur de l’assemblage se trouve le coupon de corrosion, un échantillon de métal soigneusement fabriqué qui fait partie intégrante du processus d’évaluation de la corrosion. Ce coupon n’est pas n’importe quel morceau de métal. Il s’agit d’un spécimen de forme, de taille et d’artisanat précis avec une surface spécialement conçue pour imiter le fonctionnement interne de l’équipement de traitement qu’il surveille.

1. Caractéristiques

Les spécifications du coupon de corrosion sont méticuleusement définies. Sa forme, sa taille et sa surface sont prédéterminées pour garantir des mesures cohérentes et fiables. Le choix du matériau pour le coupon est essentiel car il ressemble beaucoup à la composition chimique de l’équipement de traitement. S’assurer également que la corrosion qu’il subit est représentative des conditions réelles du système.

In addition to its physical and chemical properties, each coupon is distinguished by a unique serial number.Which aids in tracking and documenting the corrosion data over time. This level of detail ensures reproducibility and accountability in the monitoring process.

The exposure of the corrosion coupon to the corrosive medium is carefully timed. It is left within the system for a fixed period, allowing it to undergo the same corrosive effects as the pipelines or vessels it represents. This consistent exposure is crucial as it allows for an accurate comparison over time, ensuring that the data collected is both meaningful and actionable.

2. Product Function

En fin de compte, l’objectif du coupon de corrosion est double. Tout d’abord, il fournit une indication visuelle des types de corrosion. Ce qui peut être essentiel pour identifier des agents corrosifs spécifiques et comprendre leurs effets sur le système. Deuxièmement, il quantifie le taux de corrosion, offrant des mesures tangibles qui peuvent être utilisées pour prédire la durée de vie des composants du système, planifier la maintenance. Et prendre des mesures correctives si nécessaire. Cette double fonctionnalité fait du coupon de corrosion un outil indispensable dans l’arsenal de prévention et de contrôle de la corrosion.

Spécifications du produit

The product, specifically crafted for pipeline testing, is known as the Corrosion Coupon Holder Access Fitting. It plays a pivotal role in monitoring and safeguarding pipeline integrity by providing accurate corrosion data. The construction of this essential tool utilizes a variety of robust materials to ensure compatibility with different industrial environments and to meet diverse operational needs.

The materials selected for crafting the access fittings include Stainless Steel 304 and 316, both known for their corrosion resistance and durability. For more demanding environments, DSS F51, Carbon Steel A105N. And the highly corrosion-resistant Inconel 625 are also options, providing a comprehensive range of materials to match the specific conditions of various systems.

Fonctionne dans une plage de température de -20 à +120 degrés Celsius. Ensuite, les raccords d’accès sont conçus pour résister à des variations thermiques substantielles, garantissant ainsi la fiabilité dans une multitude de scénarios de fonctionnement.

Caractéristiques du produit

La facilité d’utilisation est l’une des caractéristiques de ce produit, ce qui garantit qu’il peut être utilisé efficacement par le personnel sans avoir besoin d’une formation approfondie. De plus, la grande précision des données de corrosion fournies par le détenteur du coupon permet une surveillance précise de l’état du système, contribuant ainsi de manière significative aux stratégies de maintenance et à la prévention des pannes inattendues.

La longévité du produit est une autre caractéristique clé, conçu pour résister aux conditions difficiles des systèmes de canalisations industrielles sur de longues périodes. Cette durabilité se traduit par des économies de coûts, car le besoin de remplacements fréquents et les temps d’arrêt associés sont considérablement réduits.

L’efficacité est parfaitement intégrée à ces avantages rentables. Cela fait de notre produit un choix judicieux pour les entreprises qui cherchent à optimiser leurs opérations sans encourir de dépenses élevées.

Modalités de paiement

Understanding the financial considerations of their clientele, flexible payment options are provided, including Telegraphic Transfer (TT) and Letter of Credit (LC). These payment alternatives ensure that companies have the latitude to choose the method that best aligns with their financial planning and cash flow management, simplifying the purchasing process and fostering a customer-friendly purchasing environment.

Advantages of EMT’s Corrosion Coupon Assembly

The Corrosion Coupon Assembly designed by EMT offers a host of advantages that cater to the pragmatic needs of industry professionals. Firstly, the assembly boasts a lightweight and flexible design, facilitating effortless handling and installation. Thereby reducing labor intensity and time. Additionally, this design flexibility ensures that the product can be easily adapted to a variety of pipeline configurations. Enhancing its utility across different situations.

Another significant advantage is the product’s effective injection efficiency. This ensures that when the coupon is inserted into the pipeline. It does so in a manner that is both smooth and secure, minimizing disruptions to the system and maintaining the integrity of the testing process.

Furthermore, the assembly is equipped with accurate location tracking capabilities. This feature allows for precise monitoring of the coupon’s position within the system, ensuring that corrosion rates are recorded at the correct locations. And that the data collected is as accurate and relevant as possible.

Installation Instructions

Accompanying the Corrosion Coupon Assembly are comprehensive installation instructions that provide clear guidance for setting up the system. Standard with the product is Delrin insulation. Which boasts a high temperature rating, ensuring the coupon holder’s integrity and performance even under elevated temperatures.

For operations that encounter higher temperature ranges, several options for insulation materials are available. Teflon insulation can withstand temperatures up to 500°F (260°C), Rulon up to 550°F (288°C), and Ceramic up to a remarkable 1472°F (800°C). These options provide the flexibility needed to customize the assembly according to specific operational requirements.

Why Choose EMT’s Corrosion Coupon Assembly

When selecting EMT’s Corrosion Coupon Assembly, you are not just choosing a product but also embracing a service and support system that is dedicated to customer satisfaction. EMT offers a diverse range of product types, each designed to meet the varying requirements of different industries and applications. This diversity ensures that every customer finds a solution that fits their specific needs.

Quality assurance is a cornerstone of EMT’s offerings. Prospective users have the opportunity to test samples, providing them with the confidence that the products they purchase meet the high standards they expect. This sample offering is a testament to EMT’s transparency and commitment to quality.

Moreover, EMT prides itself on providing the fastest possible feedback to customer inquiries and ensuring that delivery times are kept to a minimum. This rapid response is crucial for maintaining operational continuity and minimizing downtime.

Lastly, EMT’s dedication to customer support is exemplified by its continuous availability. With a promise of being online 24/7, customers have the assurance that support is always just a message away. It provides peace of mind that any issues or questions will be promptly addressed. This round-the-clock support underscores EMT’s commitment to excellence in service.

À propos d’EMT

Shenyang Institute of Sources Technology Development, coupled with Shenyang EMT Piping Technology Co., Ltd.. They are at the forefront as specialized manufacturers in the realms of corrosion monitoring and pipeline cleaning products. Since their establishment in 1993, they have been steadfast in delivering cutting-edge pipeline equipment and comprehensive services to various sectors. It includs chemical processing, oil and gas, and water treatment industries. To cater to the unique demands of each project and ensure the highest levels of performance and resource efficiency. They routinely offer bespoke product solutions tailored to the specific needs of their clients.

Throughout the years, their rigorous and unyielding dedication to maintaining stringent quality control measures has culminated in their pig indicators being distinguished as the exclusive Chinese brand selected for inclusion in the optional product list for numerous projects undertaken by CNOOC. Dating back to 2010, they have expanded their reach, supplying products to oil projects across the Asia, Africa, and Latin America regions. Noteworthy long-term and ongoing projects include PDOC, DPOC, Hafaya, Misan, and Graf oil fields. Impressively, throughout this period. They have consistently upheld a record of positive performance, with no negative quality feedback received.

Join in PPSA

As of the present day, their product excellence has garnered recognition from illustrious companies. Such as CCED, Oxy, Saudi Aramco, and Shell. Adding to their accolades, they have also achieved membership with the esteemed “Pigging Products and Services Association (PPSA),”. Then it provides an additional avenue for pipe project contractors seeking access to cost-effective, high-quality products.

En ce qui concerne l’avenir, l’Institut de développement technologique des sources de Shenyang et Shenyang EMT Piping Technology Co., Ltd. réaffirment leur engagement indéfectible en faveur de l’amélioration continue. Dans une quête incessante de l’excellence, ils s’engagent à fournir des produits de qualité supérieure et des solutions de raclage pionnières adaptées aux pipelines industriels. Leur objectif reste donc clair et ambitieux. Élever EMT au statut de référence de l’industrie, synonyme d’excellence dans le secteur des équipements de pipelines.