Disc Foam Pig

Disc Foam Pig (sponge balls) are a versatile tool widely used in pipeline cleaning. They are made of foam materials with different densities, such as 26KG/m³, 40KG/m³, and 60KG/m³, to meet different application requirements.

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Disc Foam Pig

  • Low density: 35 kg/m³
  • Medium density: 90 ~ 120 kg/m³
  • High density: 120 ~ 150 kg/m³

Gas Pipeline Pig

EMT  Foam Pig

  • Design Temperature: -30℃~100℃
  • Operating Distance: 80km~180km
  • Starting Pressure: 0.2~0.3MPa
  • Withstand Pressure: 7MPa
  • Density: 35kg/m³~150kg/m³

Disc Foam Pig (sponge balls) are a versatile tool widely used in pipeline cleaning. They are made of foam materials with different densities, such as 26KG/m³, 40KG/m³, and 60KG/m³, to meet different application requirements.

These Disc Foam Pig is manufactured using open-cell foaming technology and exhibit excellent adsorption properties. They are typically used for pipeline dewatering and drying, as well as for detection and experimental ball passing. Depending on specific site requirements, foam pipe cleaners can be equipped with full coating or tail coating to ensure a close fit with the surface being cleaned, thereby providing excellent sealing and adsorption functions.

Advantage

Foam pipe cleaners have high tear strength and are not easy to break, ensuring that they are not blocked during use and exhibit excellent passing performance. These characteristics make them perform well in a variety of cleaning tasks. In addition, foam pipe cleaners can be designed with a pressure differential crushing function, specifically for solving pipeline blockage problems.

Foam pigs

Polyurethane material specification: 

NO.Factory inspection main indicatorsCup/DISC
120℃Hardness(SHORE  A) 85±2
2Tensile strength (MPa)51.7
3100%stress at definite elongation (MPa)4.8
4300%stress at definite elongation (MPa)9.2
5Tensile set (%)780
6Tear strength (KN/m)73.0
7Impact resilience (%) 32
8DIN abrasion (mm²)35

Depending on design requirements, we can customize foam pipe cleaners as foam wire brushes, profiled coatings, or versions with detection equipment. Low-density foam pipe cleaners are suitable for initial cleaning and can effectively remove moisture and oil from new pipelines. High-density foam pipe cleaners are more suitable for rust removal and sludge cleaning of long-distance pipelines.

Applied industries

In addition, foam pipe cleaners with steel needles or wire brushes on the outside can work to remove hard calcium scale and plugging scale in heating furnaces, so they are usually used for basic treatment of pipeline linings. These diverse designs and functions make foam pipe cleaners a key tool in pipeline maintenance and suitable for various harsh industrial environments. Foam pipe cleaners play an important role in pipeline maintenance and are suitable for a variety of industries. They ensure the normal operation of pipelines by removing moisture, oil, and other impurities in the pipelines. Their efficient cleaning ability makes them an ideal choice for industries such as oil and gas, chemicals, and water treatment.

In the oil and gas industry, foam pipe cleaners work to maintain the cleanliness of transmission pipelines. They can effectively remove accumulated dirt and scaling, prevent blockages, and ensure the smooth flow of oil and gas. In the chemical industry, these pipe cleaners help remove residual chemicals in pipelines, prevent cross contamination, and ensure product purity.

Foam pipe cleaners are also widely used in the water treatment industry. They work to clean water pipelines, remove sediment and microbial deposits, and keep water quality safe. The flexibility and versatility of foam pipe cleaners enable them to adapt to different pipe diameters and complex pipe layouts, providing effective cleaning solutions.

In addition, foam pipe cleaners also play an important role in the pharmaceutical and food and beverage industries. They help remove residues in production pipelines, prevent pollution, and ensure that product quality meets standards. In short, foam pipe cleaners have become an essential tool for pipeline maintenance in various industries due to their excellent cleaning performance and wide applicability.

Name

Disk Foam Pig

Material
Polyurethane
Light Density
0.02-0.3g/m3
Medium Density
0.08-0.12g/m3
Heavy Density
0.13-0.16g/m3
Feature
Firstly, High wear resistance
Secondly, Good cleaning performance
At last, Low cost
Payment
TT/LC
Advantage
1. They are lightweight and flexible.
2. Nice cleaning efficiency.
3. Accurate location tracking.

About EMT

Shenyang EMT Piping Technology Co., Ltd. specializes in cleaning and anti-corrosion equipment for long-distance pipelines. Our products serve industries such as petroleum, chemicals, natural gas, urban water, and gas supply. We also offer anti-corrosion engineering and electronic positioning pipeline cleaning solutions. With a team of expert technicians and a comprehensive management system, we utilize advanced production equipment and professional manufacturing techniques. Our commitment to quality has earned us long-standing customer praise.

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