Overview of Magnetic Pig Signaller

The Magnetic Pig Signaller is an integral device in the niche of pipeline pigging operations, crucial for the maintenance and inspection of pipelines. Its primary role is to confirm the passage of a pipeline pig as it traverses through predetermined checkpoints within the pipeline. This confirmation is vital for ensuring the cleaning or inspection process is proceeding as planned and that the pig has not become stuck or lost within the system.

Design and Features

The design of the Magnetic Pig Signaller marries functionality with aesthetics, resulting in a robust and visually appealing device. At its core is a self-tightening lip seal structure, innovatively designed to bolster the sealing performance. Thereby enhancing the overall safety and reliability of the seal. Furthermore, a thoughtfully integrated safety interlock mechanism fortifies the operational security, preventing accidental opening during high-pressure flow conditions. Additionally, the device has been made with user convenience in mind. Featuring a manual operation that is straightforward and easy to handle.

Operational Components

Delving into the mechanical heart of the Magnetic Pig Signaller, we find several key components working harmoniously. A blind cover and barrel form the primary containment. While a locking ring ensures a secure seal. Acting as a guardian, the safety interlock mechanism provides an additional layer of protection. The swing arm structure serves as the movement facilitator for the internal components. And the opening and closing mechanism is the interface through which operators engage with the device, ensuring a smooth and responsive user experience.

The combination of these components creates a Magnetic Pig Signaller that is not only reliable and easy to operate. But also robust enough to withstand the rigorous demands of pipeline pigging operations. It is this meticulous integration of parts that allows the signaller to perform its essential function with precision and reliability.

Technical Specifications of the Magnetic Pig Signaller

The Magnetic Pig Signaller is designed to function optimally within a specific range of pressures and temperatures. It is capable of operating effectively under pressures up to 10 Mpa and within a temperature range of -20℃ to 80℃. This versatility ensures that it can accommodate the varying conditions found within different pipeline systems.

In terms of adaptability, the signaller is suitable for a range of pipeline diameters. Specifically those greater than DN100, making it a versatile choice for various pipeline configurations. It can also handle a variety of mediums, including but not limited to petroleum products, natural gas, and other non-corrosive fluids. This broad suitability allows it to serve a wide array of industrial applications.

The Magnetic Pig Signaller provides several display options to indicate the passage of pigs. These include a visual flag indicator for on-site confirmation, an LED digital display for a clear and precise readout of pig passage times, and remote signal terminals for extended connectivity and monitoring.

Moreover, the signaller complies with rigorous explosion-proof standards, bearing an explosion-proof mark of dⅡBT4 and a protection grade of IP65, along with a WF1 corrosion grade. These certifications ensure that it can be safely installed in hazardous environments where explosive gases may be present.

Advantages and Industry Applications

The Magnetic Pig Signaller comes with a warranty of 1.5 years, reflecting the manufacturer’s confidence in its durability and reliability. It also comes with the promise of comprehensive support details, ensuring that clients have access to assistance whenever necessary.

The signaller’s wide range of industry applications is a testament to its versatility. It is suitable for sectors such as building material shops, construction works, energy and mining, pipeline pigging, and the oil and gas pipeline industry. The assurance of quality is backed by thorough inspections and the provision of machinery test reports, solidifying its reputation as a dependable product in the market.

Unique Magnetic System

At the core of the Magnetic Pig Signaller’s innovative design is its unique magnetic system, which plays a pivotal role in preventing blockage and leakage—a common issue in traditional pigging operations. This system not only enhances the signaller’s reliability but also contributes significantly to reduced maintenance costs over time.

Installation of the signaller is designed to be straightforward and hassle-free, simplifying the process and reducing the time required to set up. This ease of installation, coupled with the reduced likelihood of operational complications, makes the Magnetic Pig Signaller a cost-effective and efficient solution for pipeline monitoring and maintenance.

Customization and Packaging of the Magnetic Pig Signaller

The Magnetic Pig Signaller is highly customizable, offering a range of material and size options to precisely align with the specific requirements of each client’s pipeline system. Whether it’s the robustness of 316L stainless steel or the affordability of carbon steel. The choice of material is flexible. Size customization ensures that each signaller fits perfectly with the pipeline dimensions it is intended for, providing a tailored solution for every application.

When it comes to packaging, the signaller is encased in a Plywood Case, chosen for its distinct advantages. This packaging is not only lightweight and robust, providing clear lines and excellent insulation. But also boasts high strength and resistance to deformation. These features ensure that the signaller remains protected during transit and arrives in optimal condition.

Furthermore, the use of Plywood Cases for packaging brings an additional benefit. There is no need for fumigation. This detail simplifies the shipping process, avoids the use of chemicals, and is more environmentally friendly. All while ensuring compliance with international shipping regulations.

Transportation and Delivery

For delivery, the Magnetic Pig Signaller is shipped from the Port of Dalian, a choice that brings strategic advantages. Dalian’s status as a major shipping hub means that clients benefit from efficient and timely delivery of their orders. The port’s well-established logistics infrastructure allows for smooth transportation, whether the signaller is destined for domestic use or international export.

The combination of customizable options, secure packaging, and strategic shipping location ensures that the Magnetic Pig Signaller is delivered according to the highest standards, ready to be put into service upon arrival. This attention to detail in customization, packaging, and delivery underscores the commitment to providing a high-quality, client-focused experience with the Magnetic Pig Signaller.

About EMT

Shenyang Institute of Sources Technology Development and Shenyang EMT Piping Technology Co., Ltd. stand out as specialized manufacturers in the fields of corrosion monitoring and pipeline cleaning. Founded in 1993, we have consistently supplied pipeline equipment and services to industries such as chemical processing, oil and gas, and water treatment. To achieve optimal performance and efficient resource utilization, we custom-tailor products to fulfill the specific needs of each project.

Our steadfast dedication to quality control has earned our pig indicators the distinction of being the only Chinese brand listed as an optional product in multiple CNOOC projects. Venturing into international markets in 2010, we started supplying oil projects across Asia, Africa, and Latin America—establishing long-term engagements with major ventures like PDOC, DPOC, Hafaya, Misan, and Graf oil fields—and have upheld a record of zero negative quality feedback.

Currently, our products have garnered recognition from notable companies including CCED, Oxy, Saudi Aramco, and Shell. Moreover, we proudly hold membership in the Pigging Products and Services Association (PPSA), offering pipe project contractors access to affordable, high-quality products.

Looking to the future, our commitment to continuous improvement remains unwavering. We are determined to deliver superior quality products and advanced pigging solutions for industrial pipelines. Our goal is unrelenting: to elevate EMT as a benchmark of excellence in the pipeline equipment industry.