What are Chemical Injection Quills?
Chemical Injection Quills are specifically engineered to inject highly anticorrosive chemicals directly into a pipeline, thereby minimizing any potential damage to the side port or the pipe wall at the point of injection. Moreover, these quills are adept at ensuring the even distribution of chemicals, aligning them directly into the center of the pipeline flow. This strategic positioning prevents the chemicals from channeling down the pipe wall, which could lead to concentrated wear and potential failure.
In terms of construction, the body and stinger of the quill are fashioned from robust alloys such as 304 SS, 316 SS, duplex steel, or Hastelloy 625, ensuring durability and resistance to corrosion. Injection quills are readily available, with stingers ranging from 3” to 8” in length. Additionally, all injection quills feature female-by-male NPT connections, greatly facilitating the installation process. Injection quills with 3” to 8” long stingers are available. All injection quills come with female-by-male NPT connections for ease of installation. Other sizes can also be customized. Feel free to contact us if you have any needs.
Types of Chemical Injection Quills
Chemical Injection Quills: Flange Connection
The common type is a 2” flat weld access fitting with a 2” flange
Operation Temperature: -20~150 °C
Rating Pressure: 2500 Psi as Flange Size
Chemical Injection Quills—Welding Connection
The common type is a 2” flat weld access fitting with a 1” NPT welded base
Operation Temperature: -20~150 °C
Rating Pressure: 2500 Psi as Flange Size
Retractable Injection Quills Welding/Flange Connection
Operation Temperature: -20~150 °C
Rating Pressure: 2000 Psi as Flange Size
What are the components of the Chemical Injection Quills?
Sampling and Injection Assembly
Solid plug body, injection nut, injection tube, nozzle, nipple, and valve (or end flange)
Access Fitting Body
Welded base or flange, protective cover
What are the materials for the Chemical Injection Quills?
The common materials used for chemical injection quills include carbon steel, 316 stainless steel (SS), 304 SS, duplex super duplex stainless steel (DSS), Inconel, and duplex SS. Regarding sealing materials, options such as a Viton O-ring, PTFE primary packing, or HNBR are available.
If you need other materials, feel free to contact our EMT team.
Model and Parameter Table
| Model | ||||||||||||||||||||||||||||
SI | Chemical Injector Quill | |||||||||||||||||||||||||||
| -Code | Plug | |||||||||||||||||||||||||||
| Pxxx | Type | Material | Sealing Material | |||||||||||||||||||||||||
| 0 | No Request | 0 | CS | 0 | No Request | |||||||||||||||||||||||
| 1 | Hollow Plug Body | 1 | 316SS | 3 | DSS | 1 | Viton O-Ring / PTFE Primary Packing | |||||||||||||||||||||
| 2 | Solid Plug Body | 2 | 316LSS | 4 | INCONEL | 2 | HNBR | |||||||||||||||||||||
| – Code | Injection Nut | |||||||||||||||||||||||||||
| Nxx | Connection Size | Material | ||||||||||||||||||||||||||
| 0 | i.e. No Request | 0 | i.e. CS | |||||||||||||||||||||||||
| 1 | i.e. 1/4″ | 1 | i.e. 316SS | 3 | i.e. DSS | |||||||||||||||||||||||
| 2 | i.e. 1/2″ | 2 | i.e. 316LSS | 4 | i.e. INCONEL | |||||||||||||||||||||||
| – Code | Injection Tube | |||||||||||||||||||||||||||
| Sxxx-Lx″ | Connection Size | Material | Nozzle | Line size(x″) | ||||||||||||||||||||||||
| 0 | No Request | 0 | CS | 0 | i.e. No Request | The most effective position for injection is generally at the center of the pipe | ||||||||||||||||||||||
| 1 | i.e. 1/4″ | 1 | i.e. 316SS | 1 | i.e. Open | |||||||||||||||||||||||
| 2 | i.e. 1/2″ | 2 | i.e. 316LSS | 2 | i.e. Quill | |||||||||||||||||||||||
| 3 | i.e. DSS | 3 | i.e. Cap & Core | |||||||||||||||||||||||||
| 4 | i.e. INCONEL | |||||||||||||||||||||||||||
| – Code | Nipple and Valve (or End Flange) of Tee | |||||||||||||||||||||||||||
| Txx | Connection Size | Material | ||||||||||||||||||||||||||
| 0 | i.e. No Request | 0 | i.e. CS | |||||||||||||||||||||||||
| 1 | i.e. 1/4″Nipple | a | i.e. 1/4″Nipple and Valve | 1 | i.e. 316SS | |||||||||||||||||||||||
| 2 | i.e. 1/2″Nipple | b | i.e. 1/2″Nipple and Valve | 2 | i.e. 316LSS | |||||||||||||||||||||||
| 3 | i.e. 3/4″Nipple | c | i.e. 3/4″Nipple and Valve | 3 | i.e. D SS | |||||||||||||||||||||||
| 4 | i.e. 1″Nipple | d | i.e. 1″Nipple and Valve | 4 | i.e. INCONEL | |||||||||||||||||||||||
| 5 | i.e. 1/4″Flange | e | i.e. 1/4″Nipple end Flange | |||||||||||||||||||||||||
| 6 | i.e. 1/2″Flange | f | i.e. 1/2″Nipple end Flange | |||||||||||||||||||||||||
| 7 | i.e. 3/4″Flange | g | i.e. 3/4″Nipple end Flange | |||||||||||||||||||||||||
| 8 | i.e. 1″Flange | h | i.e. 1″Nipple end Flange | |||||||||||||||||||||||||
| For Example, SI-P221-N12-S122-L4-T22 SI, e.g. Sampling and injection assembly P221: e.g. Solid Plug Body in 316LSS Viton O-Ring and PTFE Primary packing N12, e.g., Injection Nut Connection Size is 1/4 and material is 316LSS. S122：e.g. Injection Tube connection size is 1/4 ″ and the material is 316LSS.The type of nozzle is quills L4″：For 4″pipe. T22:Nippleof Tee Connection Size: 1/2″, Nipple Material: 316LSS | ||||||||||||||||||||||||||||
Applications of Chemical Injection Quills
Injection quills are used in many industries to handle the transfer of fluids, especially abrasive ones. The application fields of the product are as follows:
Chemicals
In the chemical industry, Chemical Injection Quills are used to precisely add chemicals into process streams, ensuring effective mixing and reaction. They help maintain product quality, protect processing equipment from corrosion, and enhance safety by containing hazardous materials.
Oil and gas
Chemical Injection Quills are vital for injecting inhibitors that protect against corrosion, scale, and polyethylene wax in pipelines. They ensure these chemicals are evenly distributed within the oil or gas stream. They also ensure the injection fluid is right in the center of the pipe.
Paints and emulsions
The production of paints and emulsions requires the precise blending of chemicals to achieve the desired consistency and properties.
Water and wastewater
In water and wastewater treatment, these tools add important chemicals like coagulants and substances to balance the water’s acidity
Soaps and detergents
The manufacturing of soaps and detergents involves the careful blending of various chemical components. Chemical Injection Quills inject active ingredients, fragrances, and dyes into the production process, allowing for precise formulation and ensuring the final product meets the desired specifications.
Pharmaceutical
Chemical Injection Quills precisely add active ingredients, scents, and colors during production. This ensures the final product is made exactly as intended.
Food and beverages
In food and beverage processing, cleanliness and sanitation are essential. Chemical Injection Quills dose sanitizers and preservatives into product lines and cleaning systems. This precise injection is crucial for maintaining product safety, extending shelf life, and ensuring the taste and quality of the food and beverages produced.
Summary
In summary, Chemical Injection Quills are critical for safe, precise chemical delivery in pipes. They prevent pipeline damage by ensuring even chemical distribution. Their construction from durable materials like stainless steel and Hastelloy 625 provides corrosion resistance. Customizable lengths and connections offer versatility for different industry needs. These quills are essential in sectors ranging from oil and gas to pharmaceuticals. They ensure product quality, and process efficiency, and extend equipment life. For specialized requirements, customization and expert consultation are available.
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