Поролоновая свинья EMT Manufactur

Foam pigs from EMT are indispensable for maintaining clean and efficient pipelines across various industries. With options ranging from light to heavy density, they meet diverse needs.

Обезвоживающие скребки

Знакомство

Foam pigs, offered by EMT, are highly versatile pipeline cleaning devices. These tools are essential in industries like oil and gas, municipality, and food and beverage, as well as in mining, chemical and petrochemical, cosmetic, and pharmaceutical sectors. Due to their lightweight and flexible nature, EMT’s foam pigs easily navigate through unusual piping, fittings, and valves. Their sizes vary from 2″ to 60″, and they come in three foam densities: light (1-2 lbs/ft³), medium (5-7 lbs/ft³), and heavy (8-10 lbs/ft³).

Moreover, EMT provides various configurations such as bare, criss-cross, wire-brush, plastic bristle, and silicon carbide. Options include double-dish, double-nose, and special coating patterns like single-spiral, turning pattern, and totally coated. Additionally, we customize lengths and diameters, and offer features like pulling/handling ropes or cables, bypass jets, and transmitter cavities. EMT can design special configurations to meet unique pigging needs. For detailed technical specifications, please check the downloadable sheets in our technical data section.

Трубопровод Беспорный Скребок

Different Types Of Foam Pigs

Light Density Foam Pigs (1-2 lbs/ft³): These are the most flexible and lightweight options. They excel at light cleaning and drying operations, easily navigating through tight bends and smaller diameter pipes. Due to their softness, they are perfect for delicate or newly constructed pipelines where minimal abrasion is crucial.

Medium Density Foam Pigs (5-7 lbs/ft³): These foam pigs strike a balance between flexibility and sturdiness. They are ideal for more thorough cleaning tasks and can remove medium-level deposits. Their increased density makes them suitable for longer pipeline sections, providing a good mix of scrubbing power and the ability to pass through reduced clearances without getting stuck.

Heavy Density Foam Pigs (8-10 lbs/ft³): These are the most robust and densest foam pigs available. They are designed for challenging cleaning jobs, such as removing heavy deposits and scale from pipelines. Their toughness allows them to withstand substantial pressure differences and aggressive cleaning environments, making them ideal for older or more contaminated pipelines.

Each density type serves a specific purpose, ensuring that pipelines remain clean and functional regardless of the condition or complexity of the system.

 Foam Pipeline Pig

Polyurethane Test Report of the Foam Pig

Polyurethane Test Report
NO.TEST PROJECTUNITTEST REPORTTEST METHOD
1Shore hardnessShore A83GB/T 531.1-2008
2DIN abrasionmm321GB/T 53516-1987
3Akron abrasioncm30.0518GB/T 1689-1998
4100% stress at definite elongationMPa3.41GB/T 528-2009
5300% stress at definite elongationMPa5.74GB/T 528-2009
6Tensile strengthMPa51.2GB/T 528-2009
7Elongation at break%1263GB/T 528-2009
8Tear strength(right angle)kN/m77GB/T 529-2008
9Resilience rate%34GB/T 1681-2009

Parameters of the Foam Pig

МодельПроизводительностьТехнические параметры
Гигроскопичная пенная свиньяLCQZ-RTH1. Он образуется путем однократного вспенивания полиэфирного полиуретанового материала.Пусковое давление: 0,2-0,3 МПа
2. Мягкая текстура и хорошая эластичность.Density: 35 kg/m³~150 kg/m³
3. Он обладает сильными водопоглощающими характеристиками. А величина деформации может достигать 70%.Выдерживаемое давление: 7 МПа
4. Заметное влияние на обезвоживание, обезжиривание и сушку трубопроводов.Коэффициент растяжения: 320%
Степень сжатия: 60
Срок службы изгиба: 50 000 раз
Коэффициент истирания: 4 мм/100 км
Эксплуатационное расстояние: 50 км ~ 150 км
Operating temperature: -30℃~100℃
Голая поролоновая свиньяLCQZ-RTN1. Мягкая текстура и хорошая гибкость.Пусковое давление: 0,02 МПа
2. При сильном водопоглощении величина деформации может достигать 60%.Density: 35 kg/m³~220 kg/m³
3. Используется для обезвоживания, очистки и сушки трубопроводов.Выдерживаемое давление: 7 МПа
Коэффициент растяжения: 320%
Степень сжатия: 60
Срок службы изгиба: 50 000 раз
Коэффициент истирания: 4 мм/100 км
Эксплуатационное расстояние: 50 км ~ 150 км
Operating temperature: -30℃~100℃

Заключение

In conclusion, foam pigs from EMT are indispensable for maintaining clean and efficient pipelines across various industries. With options ranging from light to heavy density, they meet diverse needs. Moreover, they adapt to specific requirements through customizable features and configurations. Finally, the robust testing and technical specifications ensure reliability and performance, making these tools a top choice for pipeline maintenance. Overall, EMT foam pigs provide essential solutions for keeping pipelines at peak functionality.

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