EMT is proud to introduce the Pipeline Scraper Foam Pig, a versatile and essential tool in pipeline maintenance and cleaning. This product, designed with precision, offers a comprehensive solution for a variety of pipeline conditions and requirements, ensuring optimal cleanliness and function.
Имя | Customized Pipeline Scraper Foam Pig | ||||
Материал | Polyurethane | ||||
Light Density | 0.02-0.3g/m3 | ||||
Medium Density | 0.08-0.12g/m3 | ||||
Heavy Density | 0.13-0.16g/m3 | ||||
Особенность | 1. High wear resistance | ||||
2. Good cleaning performance | |||||
3. Low cost | |||||
Уплата | ТТ/ЛК | ||||
Преимущество | 1. They are lightweight and flexible. | ||||
2. Nice cleaning efficiency. | |||||
3. Accurate location tracking. | |||||
Material Specifications of Pipeline Scraper Foam Pig
Constructed from polyurethane foam available in low, medium, and high densities, the EMT Pipeline Scraper Foam Pig is tailored to match the specific needs of various pipeline applications. These densities range from 35 kg/m³ for light density, up to 150 kg/m³ for high density, providing a range of mechanical strengths and wear resistance suitable for different pipeline conditions.
Operational Efficiency of Pipeline Scraper Foam Pig
The EMT Pipeline Scraper Foam Pig is not only effective but also highly efficient. It operates within a temperature range of -30°C to 100°C and can maintain functionality over impressive distances, making it suitable for long pipelines like the Central Asia Natural Gas Pipeline. Furthermore, it supports pressures up to 7 MPa and can navigate pipelines with a minimum bend radius of 3D, where D is the outer diameter of the pipe.
Basic Parameter
| Имя | Модель | Производительность | Технические параметры |
Гигроскопичная пенная свинья | LCQZ-RTH | 1. It is formed by one-time foaming of polyether polyurethane material.2. Soft texture, and good elasticity. 3. Он обладает сильными водопоглощающими характеристиками. А величина деформации может достигать 70%. 4. Заметное влияние на обезвоживание, обезжиривание и сушку трубопроводов. | Starting pressure: 0.2-0.3 MPaDensity: 35 kg/m³~150 kg/m³ Выдерживаемое давление: 7 МПа Коэффициент растяжения: 320% Степень сжатия: 60 Срок службы изгиба: 50 000 раз Коэффициент истирания: 4 мм/100 км Эксплуатационное расстояние: 50 км ~ 150 км Operating temperature: -30℃~100℃ |
Голая поролоновая свинья | LCQZ-RTN | 1. Soft texture and good flexibility.2. With strong water absorption, the deformation amount can reach 60%. 3. Используется для обезвоживания, очистки и сушки трубопроводов. | Starting pressure: 0.02 MPaDensity: 35 kg/m³~220 kg/m³ Выдерживаемое давление: 7 МПа Коэффициент растяжения: 320% Степень сжатия: 60 Срок службы изгиба: 50 000 раз Коэффициент истирания: 4 мм/100 км Эксплуатационное расстояние: 50 км ~ 150 км Operating temperature: -30℃~100℃ |
Полли Пенная Свинья | LCQZ-RTR | 1. Its interior is foamed by polyurethane material. The surface is coated with a polyurethane elastomer coating.2. Good flexibility and certain wear resistance. 3. Величина деформации может достигать 50%. Который является наиболее широко используемым поролоновым чушком. 4. Используется для очистки, удаления накипи и жидкостной изоляции труб. | Starting pressure: 0.02 MPaDensity: 35 kg/m³~220 kg/m³ Выдерживаемое давление: 7 МПа Коэффициент растяжения: 320% Степень сжатия: 50 Срок службы изгиба: 50 000 раз Коэффициент утывания: 2 мм/100 км Эксплуатационное расстояние: 100 км ~ 300 км Operating temperature: -30℃~100℃ |
Поросенок из пенопласта крест-накрест | LCQZ-RTCC | 1. The interior is foamed by polyurethane material. And the surface is covered with a prismatic block polyurethane elastomer.2. High surface hardness and large friction coefficient. 3. Обладает высокой эластичностью и ударной вязкостью. 4. Используется для очистки трубопроводов, очистки и очистки от примесей. | |
Крест-накрест поролоновая свинья с щеткой | LCQZ-RTCB | 1. The interior is foamed by polyurethane material. And the surface is coated with an elastomer coating.2. Paste the spiral wire brush. 3. Величина деформации может достигать 40%. Который одновременно и эластичен, и не будет отваливаться. 4. Он используется для удаления твердой накипи на трубопроводе и обладает лучшим эффектом удаления ржавчины и обеззараживания. | Starting pressure: 0.02 MPaDensity: 35 kg/m³~220 kg/m³ Выдерживаемое давление: 7 МПа Коэффициент растяжения: 320% Степень сжатия: 50 Срок службы изгиба: 50 000 раз Коэффициент утывания: 2 мм/100 км Эксплуатационное расстояние: 100 км ~ 300 км Operating temperature: -30℃~100℃ |
Safety of Pipeline Scraper Foam Pig
In line with EMT’s commitment to safety and environmental stewardship, the Pipeline Scraper Foam Pig includes features designed to minimize environmental impact. For instance, it assists in the drying of gas transmission pipelines, crucial after pressure testing and pigging to ensure safe and efficient pipeline operation.
Application of Pipeline Scraper Foam Pig
The EMT Pipeline Scraper Foam Pig excels in versatility. Primarily, it is used for sweeping pipelines and cleaning various impurities post-construction and pre-commissioning. Additionally, this tool is indispensable for exhausting gases prior to hydrostatic testing and for dewatering post-testing. It effectively checks for roundness errors, ensures accurate valve positions, and can even remove weld flash at joint locations.
Moreover, the Scraper Foam Pig is regularly or irregularly employed to discharge ash, remove paraffin, descale, and treat water in used oil and gas pipelines. It also serves a dual function as an inflator of different fluid mediums during pipeline operations. Furthermore, it is adept at applying anticorrosive coatings to pipeline walls, enhancing their longevity and durability.
Polyurethane material specification:
| NO. | Factory inspection main indicators | Cup/DISC |
| 1 | 20℃Hardness(SHORE A) | 85±2 |
| 2 | Tensile strength (MPa) | 51.7 |
| 3 | 100%stress at definite elongation (MPa) | 4.8 |
| 4 | 300%stress at definite elongation (MPa) | 9.2 |
| 5 | Tensile set (%) | 780 |
| 6 | Tear strength (KN/m) | 73.0 |
| 7 | Impact resilience (%) | 32 |
| 8 | DIN abrasion (mm²) | 35 |
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