The Foam Disc Wiping Pig effectively cleans pipelines with its versatile design. It uses durable foam discs to remove debris. This tool adapts easily to different pipeline sizes and configurations. Additionally, its lightweight structure simplifies handling and operation. Industries frequently use it to maintain pipeline efficiency. The pig’s design ensures thorough cleaning without damaging the pipe interior. Furthermore, it minimizes downtime by swiftly completing cleaning tasks. Its cost-effectiveness makes it a popular choice for routine maintenance. Overall, the Foam Disc Wiping Pig offers reliability and efficiency in various industrial applications.
Specification of Polyurethane Material
| Polyurethane material specification: | ||
| NO. | Factory inspection main indicators | Cup/DISC |
| 1 | 20℃Hardness(SHORE A) | 85±2 |
| 2 | Tensile strength (MPa) | 51.7 |
| 3 | 100%stress at definite elongation (MPa) | 4.8 |
| 4 | 300%stress at definite elongation (MPa) | 9.2 |
| 5 | Tensile set (%) | 780 |
| 6 | Tear strength (KN/m) | 73 |
| 7 | Impact resilience (%) | 32 |
| 8 | DIN abrasion (mm²) | 35 |
Test Report of Polyurethane
| Polyurethane Test Report | ||||
| NO. | TEST PROJECT | UNIT | TEST REPORT | TEST METHOD |
| 1 | Shore hardness | Shore A | 83 | GB/T 531.1-2008 |
| 2 | DIN abrasion | mm3 | 21 | GB/T 53516-1987 |
| 3 | Akron abrasion | cm3 | 0.0518 | GB/T 1689-1998 |
| 4 | 100% stress at definite elongation | MPa | 3.41 | GB/T 528-2009 |
| 5 | 300% stress at definite elongation | MPa | 5.74 | GB/T 528-2009 |
| 6 | Tensile strength | MPa | 51.2 | GB/T 528-2009 |
| 7 | Elongation at break | % | 1263 | GB/T 528-2009 |
| 8 | Tear strength(right angle) | kN/m | 77 | GB/T 529-2008 |
| 9 | Resilience rate | % | 34 | GB/T 1681-2009 |
Differences Between Common Foam Pigs and Foam Disc Wiping Pigs
Common foam pigs and Foam Disc Wiping Pigs differ in design and application. Common foam pigs use a solid foam body for cleaning. They excel at removing debris and liquids from pipelines. However, Foam Disc Wiping Pigs use multiple foam discs. This design provides enhanced contact with the pipe surface. Consequently, they achieve more thorough cleaning.
Additionally, Foam Disc Wiping Pigs adapt better to varied pipe conditions. Their flexible discs handle bends and irregularities effectively. Meanwhile, common foam pigs offer simplicity and are cost-effective for basic cleaning. Choosing between them depends on specific pipeline needs and cleaning requirements.
Parameters of Foam Disc Wiping Pigs
| Name | Foam Disc Wiping Pig |
| Material | 1. steel framework main body. |
| 2. The disc material used to be Polyurethane, Viton, Neoprene, Nitrile butadiene etc. | |
| 3. The cup material used to be Polyurethane, Viton, Neoprene, Nitrile butadiene etc. | |
| 4. Steel brush or nylon brush. | |
| Feature | 1. Firstly, good wearing resistance. |
| 2. Secondly, strong passing ability. | |
| 3. Nice cleaning performance. | |
| 4. Then accurate location and tracking. | |
| 5. At last, a low rate of false positives. | |
| Packing way | packed pipe cleaning pigs with inner plastic film and outer plywood wooden case. |
| Payment | TT/LC |
| Advantage | 1. Firstly, good sealing performance. |
| 2. Secondly, high wear resistance. |
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